Synthetic plastic waste is a major environmental issue around the
world. There are several policies adopted in many regions
to save the environment. Moreover, Governments and businesses are
restraining synthetic plastics either by searching for a better
alternative, or by reducing the public and industrial consumption of
synthetic waste. However, the problem is finding a biodegradable
and a price-competitive alternative for synthetic waste. This review
paper studies markets for biodegradable and synthetic plastics
and also the governmental policies being adapted around the world to
combat synthetic plastics were analyzed. Additionally, the
main issues that face developing countries before adapting
environment-friendly policies were taken into consideration in this
review paper. The authors aim at finding a solution for the price issue
in a developing country like Egypt, as its results may as well
reflect on several developing countries around the world. The market
analysis indicates a very promising future for biodegradable
plastics in developed countries, with CAGR levels reaching 20% in some
industries. Meanwhile, from an environmental perspective,
strict policies all around the world are needed to battle synthetic
plastics. This need is recognized in developed countries; however,
in developing countries, the price is still the issue. Nonetheless, the
authors have been capable of conducting a method to produce
plastic bags from chitosan pellets that would cut the costs to 2,000
USD/Ton. A price as such would make biodegradable plastics
almost as competitive as synthetic plastics, even in developing
countries.
Highlights
a) The only factor preventing Egypt from being environment friendly is money.
c) Plastic waste falling in our oceans is expected to reach 160 million tons in 2025.
d) Biodegradable plastic bags can soon be as competitive as synthetic bags.
Keywords: Plastics; Biodegradable plastics; Shrimp shell waste; Waste; Feasibility
Introduction
Over the last two hundred years, the world has become
dependent on synthetic plastics, from industrial applications to
consumer use [1] plastics are among the prime products in many
different applications, where huge masses are used. The most
important feature of plastics can be the flexibility, abundance and
durability of the raw materials; however, this feature comes with a
side effect. Scientists claim that every piece of synthetic plastics
that
has ever been made is still floating somewhere in the oceans or lying
down in some open areas around the world [2]. Researchers have
been looking for some more environment friendly features to battle
our dependence on plastics. However, most of these alternatives
are still not that competitive with synthetic plastics, which is why
they are trying to limit the use of plastics instead. Actions that the
European Union has taken to reduce the dependence on plastic
bags, for instance, has been relatively successful, as while the global
average consumption of plastic bags is 513 bags per person per
year, the average in the European Union is now 80, going down to
around 20 in some specific countries [3]. In short, there are two
ways to fight this environmental problem, either by banning or
controlling the use of plastics, or by finding an alternative. The
problem with the first alternative is that it would take a long time
with full state-level commitment to change the culture towards
plastics. Meanwhile, the problem with the second alternative is
reaching the competitive price compared to plastics. However,
researchers around the world expect to find an alternative soon
that is more price competitive than oil-based plastics [4]. By
dividing the world into developed and developing countries, we
find that state-level policies to combat plastics are more successful
in developed countries, in addition to the fact that biodegradable
plastics, which (may not be that competitive with synthetic plastics)
have a rapidly growing market in these countries. Meanwhile,
in a developing country like Egypt, it is difficult and expensive to
implement such a policy, due to the high cost of implementing such
a policy and moving to an environment-friendly alternative [5]. On
the other hand, the markets for biodegradable plastics are rapidly
growing, one possible alternative is to produce biodegradable
plastics from Chitosan, that is taken from shrimp shell waste in
Egypt. Globally, the price for chitosan is not competitive, given that
1 ton of plastics costs around 1500USD [6] while 1 Ton of chitosan
for industrial use is priced at 10,000USD [7]. However, researchers
at Nile University, in cooperation with Nottingham University have
found a new method to produce chitosan that may reduce the final
cost to around 2,000USD, which would make it after comparing
the expected density of chitosan with the density of LDPE, more
competitive to use chitosan to produce plastic bags. Chitosan is the
plastic alternative investigated; however, in order to make chitosan
a proper alternative for plastics, some other natural additives
should be added. The additives will enhance the physical and
mechanical properties of chitosan.
Hypothesis
The proposed hypothesis is that biodegradable plastics can
actually compete in the near future with polymer-based plastics.
Despite the fact that polymer based plastics have social costs
on both the society and environment, the competition we are
addressing is mainly on the economic cost resulting in the price of
these products, as social costs are not taken into account especially
in poorer economics like the Egyptian. Therefore, if we succeed
in making biodegradable plastics economically competitive, it
can be the norm not to harm the environment anymore with
polymer-based plastics. The question that persists though is, how
competitive can biodegradable plastics be in the near future?
Biodegradable Plastics
Biodegradable Plastics Worldwide
The market in North America, Europe and Asia has grown
around 15% CAGR from 2012 to 2017. Therefore, global demand
is expected to hit 525000 tons in 2017 [8]. The biodegradable
Plastics market is a growing market globally. In North America
particularly, biodegradable plastics market has grown significantly
due to the fact that biodegradable plastics have become more cost
competitive with petroleum-based plastics [7]. The market in the
United States of America alone is expected to be worth of 3.4 Billion
USD in 2020, with an annual CAGR of 10.8% by a five-year period
ending 2020 [9]. In 2012, Europe was the dominant market for
biodegradable plastic products with 55% of global consumption;
North America was second with 29%, followed by Asia with 16%
[8]. The biodegradable plastics market in Europe is expected to
further grow with a 20% CAGR year [10]. In fact, reports expect the
market of biodegradable plastic products in the EU to grow over
300,000 Tons in 2020 [11]. The United Kingdom currently imports
3000 Tons of biodegradable plastic bags and domestically produces
1000 Tons [12].
Biodegradable Plastics in Egypt
The market for biodegradable plastics is not well established
in Egypt. The Egyptian consumer mindset still is not aware enough
of the real impact that an individual consumer can have on the
environment by choosing to shift into more environment friendly
products, like biodegradable plastics. The Egyptian market is a
poor market in terms of financial numbers and thus the Egyptian
manufacturer always has a preference for the cheapest alternative
no matter how damaging this alternative can be on the environment
[5]. In addition, the ministry of environment, according to [5] is not
taking enough procedures to tackle the environmental issues in
Egypt in general.
Biodegradable Plastics Applications
Biodegradable Plastics Applications Worldwide
Biodegradable Plastics are used in many applications
worldwide. Applications very from bio-waste bags and shopping
bags into relatively more complicated technical equipment products
[11]. Precisely, according to this study, about 68% of 100000 tons
of biodegradable plastics produced in 2015 in the European Union
are used as biodegradable plastic bags, 21% in plastic packaging,
7% in consumer goods and the rest 4% in several other uses. These
numbers are expected to grow to 320000tons in 2020, with only
%57 for biodegradable plastic bags, %31 for plastic packaging, %7
for consumer goods, and %5 for other uses [11].
Biodegradable Plastic Applications in Egypt
Except for the fact that some supermarkets are using
compostable plastic bags, there is no relevant information upon which we
can define the size or even the existence of a market for
biodegradable plastics in general. Biodegradable plastics are, thus,
a new concept to the Egyptian market.
Biodegradable Plastic Bags
Biodegradable Plastic Bags Globally
The European Union has an environmental strategy to reduce the
usage of synthetic bags which also paves the way for biodegradable
plastic bags as the best alternative in the European market [3]
Italy, and lately France banned entirely the use of plastic bags [3].
In comparison, in the United States of America, the consumption
of biodegradable plastic bags was reported to be about 95 billion
biodegradable plastic bags yearly (conservingnow.com, 2016).
Upon the authors assumption, the average weight of 1 plastic bag
is about 12g. The overall American consumption of biodegradable
plastic bags is about twice that of the United Kingdom.
Biodegradable Plastic Bags in Egypt
The situation for biodegradable plastics is not that different
when it comes to biodegradable plastic bags [12] The market for
biodegradable plastic bags in Egypt is dominated by petroleumbased
plastics. There are no reports that prove that biodegradable
plastic bags as an industry even exist in Egypt; however, some
reports suggest that a big supermarket chain, KheirZaman which
is a well-known hyper market in Egypt is importing biodegradable
bags to promote their cause of a better environment in Egypt. The
authors think, this as a sign that the market for biodegradable plastic
bags might be well established in the middle-far future with the
increased awareness of the younger generations, but not the near
future. D2W, the technology through which these bags were made,
is a new technology that makes convenient plastics biodegradable
by adding some oxidants at the manufacturing level. “It is the only
oxo-biodegradable (controlled-life) plastic additive to be awarded
an internationally recognized eco-Label [13]. The additive is used in
the manufacturing of plastic bags and plastic packaging. Also, only
about 1% inclusion rate is needed to control the life of the plastic
material [13]. This additive material is provided solely from a UK
based manufacturer, which means that in the case of KheirZaman,
this material is imported.
Compostable Bags and Their Material
Compostable Bags and Their Material Worldwide
Reports suggest that in 2015, 50% of polymers used in
compostable and biodegradable products were stretch-copolyester
compounds, 20% PLA, 15% co-polyester, 13% PLA copolyester
compounds and %2 of other compounds [11].
Compostable Bags and their Material in Egypt
According to [5] companies that try to go environmentally
clean by using materials that are environmentally friendly get out
of the market for the simple fact that the Egyptian plastic market is
extremely competitive [5].
Synthetic Plastic Bags
The materials used in manufacturing synthetic plastic bags
globally are either polypropylene or polyethylene, high or low
density of each. Both these materials are petrochemical compounds
[5].
Synthetic Plastic Bags Worldwide
When it comes to the usage of traditional synthetic bags
worldwide, it is quite noticeable that synthetic plastic bags are
much less used in more developed countries. Countries with more
individual awareness regarding global environment issues record
fewer numbers of plastic bags used per individual. In the European
Union alone, the average is about 200 plastic bags per individual
[3]. However, the averages differ between different countries that
in countries like Greece, Poland, Portugal, and Latvia the average
is 514 bags per person, 468 of which are single-time use bags [3].
The average gets as low as about 80 bags per individual in countries
like the UK and Germany, and even as low as 20 bags in Ireland [3].
A huge portion of these plastic bags are imported from east Asian
countries for relatively low prices, which is why they still have a
relatively big share of the European market. However, a country
like Italy has quite a history with banning plastic bags, while France
started to ban plastic bags recently in June 2016. Finally, huge taxes
are being added to plastic bags to push European manufacturers
to choose biodegradable plastic bags instead of the traditional,
environment endangering synthetic plastic bags [3].
Synthetic Plastic Bags in Egypt
Given the developing characteristics of the Egyptian market,
synthetic plastic bags have quite an advantage due to the fact that
it is much cheaper to produce a plastic bag from petrochemical
materials in comparison to biodegradable plastic bags [5]. The
Egyptian market for plastic bags uses a total of 1 million tons of
polyethylene; 600,000 tons are produced from the Egyptian gas
field, that is high-density polyethylene; and 400,000 tons are
imported from abroad as low-density polyethylene [5]. The plastic
bags industry in Egypt makes up about 20% of the plastic industry
in Egypt. Out of 1276 factories making up the Egyptian market in
2012, 265 factories worked on the plastic bags and plastic packaging
sectors [14]. These factories produced a total of 1,000,000tons of
plastic bags and packaging per year [5].
Global Exporters and Importers of Plastic Worldwide
Reports show the United States are on top of the list of plastic
bags importers with 2.7 billion USD worth of imports in 2016. This
accounts to about 18% of plastic bags import worth on global bases
[15] Second on the list is Japan with about 1.5 billion USD worth of
plastic bags imported, 10% of the plastic bags imports worth on
global bases. Third on the list are both Germany and the UK, with
about 1.05 billion USD worth of plastic bags imported, about 7%
each of the worth of plastic bags imported on global bases [15].
Exporting Market for Egyptian Plastic Manufacturers
Most of the plastic produced in Egypt is produced as a
supplementary product for local industries, unlike East Asian
countries, Egypt does not rely on exporting plastic products as a
part of its economic system.
Plastic Bags Physical Properties
The density of a synthetic plastic bag slightly differs according
to the type of raw material used. However, it is still between 0.9
and 0.965g per cm3 [16]. For instance, low density polyethylene
(LDPE) density ranges between 0.916 and 0.925g. while high
density polyethylene (HDPE) density ranges between 0.941 and
0.965g [16]. The approximated dimensions of a flat plastic bag
before production is 65×25cm. However, the most important and
critical part of a plastic bag is the required thickness of a plastic
bag. The UK standard for a plastic bag is 40 microns, while sizes
between 35 and 50 are also acceptable. Also, in the USA the
standard is 50 microns. Therefore, the thickness of a plastic bag
lies between 35 for thin plastic bags and 50 for thick bags [17]
Therefore, approximately the volume of plastic in a thin plastic bag
will be 0.0035 × 60 ×25 = 5.25cm3; and the volume of a thick bag
will be 0.005 × 60 × 25 = 7.5cm3. The corresponding g needed for
each of the received values are 5.25 × 0.925 = 4.86g, and 7.5 ×0.925
= 6.94g. The conclusion specifies that the weight of an average
supermarket bag can take between 4.86 and 6.94g. Given the fact
that 1 ton of Polyethylene costs between1200 and 1500 USD, which
accounts to between 21,000 and 27,000 EGP [13] one plastic bag
can cost between 0.12 and 0.19 EGP, the price differs according
to type of plastic and market fluctuations. That is only taking into
account the direct material costs included in producing the plastic
bags, without any direct labor, and indirect costs that might be
incurred and taxes. Comparatively, while the market price for 1 ton
of Polyethylene is about 25000 EGP, the market price for 1 ton of
chitosan is USD10,000 [17] which equals about 175,000 EGP, that is
7 times that of polyethylene.
Cost of Chitosan
Cost of Chitosan Worldwide
Studies show that the market and applications for chitosan are
growing rapidly on global bases. The industry size for chitosan in
the United States of America alone is about 1.52 billion USD [18].
Its application includes water treatment, industrial applications,
cosmetics, biomedicine and pharmaceuticals, food and beverages,
and agrochemical products and other applications. The CAGR
growth is expected to be about 16% annually, with most of the
growth expected in biomedicine and pharmaceuticals in the near
future [18]. The high CAGR level also suggests that the market in
the United States of America alone in 2024 alone is going to reach 5
billion USD. The dollar price for 1 ton of chitosan differs depending
on the quality provided and application needed; the price ranges
between 10,000 USD and 1 million USD, with the average industrial
price at 10,000 USD per 1 Ton [17]. The quality and application of
Chitosan differs heavily driving the huge difference in the price of
chitosan.
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